Case Study - Revolutionizing Engineering Simulations for Tractebel with HPC Solution
Necko Technologies designed and implemented a comprehensive web interface and API for Tractebel ENGIE that transformed their Computational Fluid Dynamics workflow, reducing simulation time from months to days while delivering substantial cost savings.
- Client
- Tractebel ENGIE
- Year
- Service
- High Performance Computing, Web Applications, Professional Services
Overcoming Computational Limitations in Engineering Simulations
Tractebel, part of the ENGIE Group, is a global engineering consultancy specializing in energy, nuclear, gas, industrial, and infrastructure projects. Their team of experts provides clients with sophisticated engineering solutions to complex challenges across multiple sectors.
One of the critical tools in Tractebel's engineering arsenal is Computational Fluid Dynamics (CFD) simulation, which enables their engineers to model and analyze complex fluid flows, heat transfer, and related phenomena. These simulations are essential for numerous applications, including:
- Safety analyses for nuclear and industrial facilities
- Ventilation system design for buildings and tunnels
- Fire propagation studies for safety engineering
- Thermal comfort assessments for architectural designs
- Pollution dispersion modeling for environmental impact studies
However, Tractebel faced significant challenges with their CFD simulation workflow:
- Computational Intensity: Simulations required enormous computing resources and could take days or weeks to complete on existing infrastructure
- Capacity Limitations: The need to run multiple simulation variants simultaneously frequently exceeded available computing capacity
- Resource Management Complexity: Engineers spent excessive time managing computation resources rather than focusing on engineering analysis
- Inefficient Workflows: The simulation process involved multiple software tools and complex configurations, creating friction in the workflow
- Results Management: Large simulation output files were difficult to store, organize, and access efficiently
- Cost Visibility: Engineers lacked clear visibility into the cost implications of different simulation approaches
These limitations were impacting Tractebel's ability to deliver timely results to clients, especially when complex projects required multiple simulation variants to explore different scenarios or parameters.
- To launch any CFD simulation (vs. hours)
- Minutes
- To receive simulation results (vs. months)
- Days
- Cost savings per typical project
- €24,000
- Parallel simulation capacity
- Unlimited
Before this solution, we were severely constrained by our available computational resources. Complex simulations could take months to complete, and running multiple variants was nearly impossible, which limited our ability to explore different scenarios for our clients.
A Comprehensive HPC Platform for Engineering Excellence
Necko Technologies designed and implemented a complete High Performance Computing (HPC) solution for Tractebel that addressed their core challenges while dramatically improving engineer productivity. Our approach combined AWS's powerful cloud infrastructure with a tailored user experience designed specifically for engineering workflows:
1. AWS ParallelCluster Implementation
We leveraged AWS ParallelCluster to create a flexible, scalable HPC environment that could be dynamically provisioned based on simulation requirements:
- Configured optimized compute clusters for CFD workloads
- Implemented automatic scaling to match computation resources to simulation needs
- Created template configurations for different simulation types
- Established efficient data transfer mechanisms between simulation components
2. Intuitive Web Interface and API
We developed a comprehensive web application and API that transformed the engineer experience:
- User-Friendly Dashboard: Created an intuitive interface for managing all aspects of simulations
- One-Click Resource Selection: Simplified the process of choosing appropriate compute resources
- Simulation Management: Enabled engineers to prepare, launch, monitor, and analyze simulations
- Real-Time Status Updates: Provided continuous visibility into simulation progress
- Cost Transparency: Implemented clear cost estimation and monitoring features
- Results Visualization: Incorporated tools for viewing and exploring simulation results
3. Secure Integration with Enterprise Systems
We ensured the solution integrated seamlessly with Tractebel's existing systems and security requirements:
- Identity Federation: Implemented secure authentication using Okta
- Permission Management: Created role-based access controls for different user types
- Data Security: Ensured all simulation data was encrypted at rest and in transit
- Audit Logging: Implemented comprehensive activity tracking
Scalable, Secure, and User-Focused
The solution architecture we designed for Tractebel combines multiple AWS services to create a seamless experience from simulation setup to results analysis:
Frontend Layer
- Web Application: Hosted in Amazon S3 and distributed via Amazon CloudFront
- User Authentication: Secured using Lambda Authorizer integrated with Okta
- Responsive Interface: Designed for both desktop and mobile use
API and Control Layer
- REST API: Built using Amazon API Gateway and AWS Lambda
- Simulation Management: Lambda functions for creating, monitoring, and managing simulations
- Data Storage: Simulation metadata stored in DynamoDB for fast access
- File Management: Input files and results managed through S3 buckets
Compute Layer
- HPC Orchestration: AWS ParallelCluster for managing high-performance computing resources
- Dynamic Provisioning: Automatic creation and configuration of compute clusters
- Resource Optimization: Instance selection based on simulation requirements
- Job Scheduling: Efficient management of simulation workloads
Data Storage and Archive
- Results Storage: Automated archiving of simulation results in S3
- Lifecycle Management: Cost-effective storage tiers for different data access patterns
- Data Integrity: Checksums and validation to ensure simulation data reliability
Transforming Engineering Capabilities and Client Outcomes
The HPC solution delivered by Necko Technologies has fundamentally transformed Tractebel's engineering capabilities and the value they can deliver to clients:
Dramatically Accelerated Timelines
Engineers can now launch any CFD simulation in minutes instead of hours, and receive results in days rather than months, enabling faster decision-making and client responsiveness.
Enhanced Analytical Capacity
The ability to run multiple simulation variants simultaneously allows engineers to explore more scenarios, optimize designs more thoroughly, and provide more comprehensive analyses to clients.
Significant Cost Savings
Tractebel has realized savings of up to €24,000 per project compared to traditional methods, making their services more competitive while maintaining or improving quality.
Improved Resource Utilization
Engineers now spend their time on high-value analysis rather than managing computing resources, increasing productivity and job satisfaction.
Enhanced Data Management
Large simulation files are now securely stored and easily accessible, allowing engineers to efficiently reference previous work and build upon existing knowledge.
Greater Cost Transparency
Engineers can estimate simulation costs before launching, enabling better project planning and budgeting while avoiding unexpected expenses.
The platform has transformed how we approach complex engineering problems. We can now test multiple design variants simultaneously and provide our clients with much more comprehensive analyses in a fraction of the time. The cost visibility also helps us make smarter decisions about which simulations to prioritize.
Expanding Engineering Capabilities
Building on the successful implementation of the CFD simulation platform, Necko Technologies and Tractebel are exploring several opportunities to further enhance their engineering capabilities:
Machine Learning Integration
Incorporating machine learning to analyze patterns across multiple simulations and suggest optimal parameters for future scenarios, reducing the number of simulations needed.
Advanced Visualization Tools
Enhancing the platform with more sophisticated 3D visualization capabilities to help engineers and clients better understand simulation results.
Additional Simulation Types
Expanding the platform to support other types of engineering simulations beyond CFD, creating a unified simulation management environment.
Collaborative Features
Adding capabilities for multiple engineers to collaborate on simulations, share results, and jointly analyze outcomes for complex projects.